Early 3D printers didn’t have heated beds. To encourage prints to stick to cold surfaces, materials such as painter’s tape were used to improve adhesion. It didn’t take long, however, to realize that most materials bound better to a warm print surface and that this also brought several other important advantages.
FDM printers extrude molten plastic at a temperature high enough to allow it to flow but low enough for it to cool and re-solidify in a predictable way. However, if cooling happens too quickly or the extruded filament reaches too low a temperature, it contracts too much, internal stresses build-up, and adhesion and warping issues start to occur – especially at the interface with the printing surface.
The benefits of a heated print bed mean that virtually all modern 3D printers come with these as standard, using various types of heating elements including PCB heater traces and silicon pads with resistive power elements. How this heating element is connected to the physical build plate, what plate materials are used, the power rating of the bed, and more, all have an impact on the final quality of a printed item.
We’ll examine these factors in more detail below, but first, let’s take a closer look at exactly how heated beds improve print quality.
Heated beds bring several related benefits. Let’s look at the most important three of these first:
There are additional benefits of a heated bed, too. The heat they generate is dissipated to the surrounding environment and helps keep the whole build space warm, especially if it’s enclosed. An enclosure reduces excessive cooling stresses for all layers of the print, thereby improving quality.
In the same way that different materials extrude at different temperatures, the temperature of the heated bed also varies for best performance. There are several factors at play here.
The most commonly discussed is glass transition temperature (Tg). This is the temperature beyond which a material starts to change from a hard solid to something a little more malleable. This is different from the higher melting temperature (Tm) beyond which the material can be extruded.
Heated beds normally are set at around the glass transition temperatures to improve adhesion and reduce cooling stresses. Other factors include the temperature of the extruded material itself, the ambient temperature, differences in the materials between manufacturers, the color of material (even from the same manufacturer), and even the history of what temperature the material has been stored at.
Each material, therefore, has a range of temperatures within which the optimum lies:
For other materials, it’s best to consult the manufacturer’s recommendations.
In theory, a heated bed should warm quickly to a set temperature and then maintain it steadily and consistently. The reality, however, is somewhat different and can have a significant bearing on print quality.
A final word on safety. Beyond typical 50 to 60 °C temperatures, heated beds have the potential to burn skin, so take care – especially when moving on from PLA to materials that print hotter.
Lead image source: Thomas Sanladerer via YouTube
License: The text of "3D Printer Heated Bed – The Advantages" by All3DP is licensed under a Creative Commons Attribution 4.0 International License.