Infill is one of the most important settings in the 3D printing process. Depending on your use case, you can choose to make parts completely hollow, completely solid, or somewhere in between! Most commonly, infill patterns are used to fill in part – but not all – of a model. This helps strengthen the part and provides support for the top layers of a print.
The ability to vary the interior structure and strength of a part is unique to 3D printing and additive manufacturing. In contrast, injection molding involves filling a mold with material. This creates solid parts with little to no control over the internal structure pattern. Similarly, subtractive manufacturing technologies (like CNC machines) carve material away from a solid piece. Much like injection molding, the result is a part that is as solid as the original material.
However, it’s important to note that not all additive manufacturing technologies use infill patterns. For instance, SLS technologies default to printing completely solid parts (i.e. 100% infill). While these technologies may be capable of printing infill patterns, trapped powders can interfere with the final part. As such, it’s more common to print solid parts.
On the other hand, FDM technology works great with infill. Infill comes in many different patterns, each of which is better for certain applications. In this article, we’ll look at the various infill patterns offered by PrusaSlicer, one of the most popular 3D printing slicer programs on the market today. Now let’s get started!
PrusaSlicer offers a variety of interesting infill patterns, each of which is better for certain applications. Some might print quickly but offer poor support, while others might be dense but inflexible. We’ve categorized each pattern as functional, decorative, or basic, depending on its application.
There are a number of factors one can use when categorizing infill patterns. These include the following:
Now, let’s get to the list!
These infills might not win any design awards, but each offers important benefits in strength, print speed, or density.
Cubic infill patterns consist of paths crossing at each layer to ultimately form 3D cubes. PrusaSlicer offers three varieties: standard, adaptive, and support.
Standard cubic infill prints a uniformly distributed cube pattern with one corner facing down. Due to its excellent vertical strength and rigidity, cubic infill is one of the most popular 3D infills.
Adaptive cubic infill varies the frequency of the lines depending on how close they are to the sides of the model. The closer they are to the edges, the denser the infill pattern (and vice versa). This means that the pattern has excellent horizontal strength but isn’t uniform across the entire section.
Support cubic infill varies the density of the pattern depending on how close it is to the top of the model. The closer the print is to the top, the more frequent the lines will be. Because of its sparse nature, support cubic is excellent in both the time it saves and the material it uses. It also provides great vertical strength.
Gyroid infill is a wavy pattern modeling the shape of a gyroid. It has an excellent strength-to-weight ratio, one of the fastest printing speeds, and perhaps for these reasons, is the default setting in many Prusa printing profiles.
The honeycomb infill pattern creates a grid of hexagons within the model. As one of the first infill patterns, honeycomb remains very popular in 3D printing today. PrusaSlicer offers two varieties: standard and 3D.
In the standard honeycomb pattern, a hexagonal grid is printed at each layer. This makes the pattern excellent for parts that require high horizontal strength and rigidity.
In the 3D honeycomb pattern, hexagonal grids are printed with periodically increasing and decreasing thickness. This makes the pattern the best choice for parts that require high strength in the vertical direction.
PrusaSlicer offers two infill patterns, triangles and stars, with very similar properties and benefits. The triangle pattern prints lines in a triangular grid, while the stars pattern prints lines in a six-pointed star shape. Both patterns have great horizontal strength and good flexibility.
Although these patterns may not perform as well in the majority of functional applications, their visual intrigue keeps them popular. A few are also useful for flexible prints.
The concentric infill pattern traces the model perimeter, gradually making the outlines smaller towards the center. Aside from looking cool, this pattern is great at conserving material and is one of the best choices for flexible designs.
The Archimedean chords pattern prints lines in a part-wide spiral, ignoring the design’s walls. Like the concentric infill pattern, these disconnected lines make this pattern one of the best choices for flexibility and a good pattern for conserving material.
One of the coolest-looking patterns that PrusaSlicer offers, the octogram spiral prints lines in a star pattern within the model. With its intriguing design, this pattern offers great flexibility and looks awesome in transparent parts.
The Hilbert curve pattern creates a rectangular labyrinth within the model. With its non-traditional look, the Hilbert curve is great for any application where the infill is exposed. It also offers good flexibility and rigidity.
Ported directly from Cura, Lightning is a branching infill that generates from the walls towards the center of the model. It isn’t uniform across each layer, given that it gets progressively denser as it goes up to support the top layers. This pattern saves a lot of filament and time, at the expense of a mostly hollow part.
If your infill doesn’t need to fulfill any particular purpose, these basic patterns are a great choice. In fact, they’re some of the most popular options for standard models!
The rectilinear infill pattern is a 3D printing staple. If you need a fast and easy infill option, rectilinear infill may be for you!
In the standard rectilinear pattern, lines are printed perpendicular to each other to form a rectangular grid. Unlike the “grid” pattern, however, this pattern always prints in the same direction. While this may increase print speeds, it also increases the chances of delamination. However, the standard rectilinear pattern is still an excellent choice for rigid parts that need to be printed quickly.
In the aligned rectilinear pattern, parallel lines are created within the model. Unlike the “line” pattern, these lines don’t cross, providing more flexibility within the part. As such, aligned rectilinear is considered one of the best designs for saving time, and it provides great flexibility.
Much like the rectilinear pattern, grid creates an array of rectangles within a model. Unlike rectilinear, however, grid rotates the pattern 90° each layer. This provides greater vertical strength and layer adhesion over the standard rectilinear pattern; parts that are printed in only one direction may delaminate more easily. Grid is considered an excellent pattern for rigidity and is great for horizontal strength.
Line is similar to rectilinear in that filament is printed in an evenly distributed pattern. However, the lines don’t cross at perpendicular angles. This asymmetry prevents the waste of material at line intersections, making line an excellent choice for parts that need to conserve material.
Many of the patterns that are used in infill can be applied to the top and bottom layers, too. It’s really simple: from the same Infill menu, simply change the Top fill and/or Bottom fill pattern.
While they don’t offer an increase in performance or strength, they sure help with the looks. Here’s a quick summary of the options you can find in PrusaSlicer:
License: The text of "PrusaSlicer Infill Patterns: All You Need to Know" by All3DP is licensed under a Creative Commons Attribution 4.0 International License.