The power of 3D printing with powder could soon be brought to your desktop, with the help of a simple add-on called “Colorpod.”

If you’ve ever have seen a 3D printed selfie, you’ve probably noticed that the print is made from powder. The “binder jetting”-technology could soon be used by you too, if Aad van der Geest has his way. He wants to put this technology on your desktop with ColorPod, a kit that converts FDM 3D printers into gypsum powder printers.

Most hobby 3D printers extrude heated plastic to build up an object. Powder-based inkjet 3D printing allows you to print detailed, full-color models from a plaster-like material.

The process uses ink and water droplets, dispensed from an inkjet print head. They selectively fuse and color layers of a powdered binder material. Check out the video below the process is demonstrated – here you can see it mounted to an Ultimaker 2.

How Does it Work?

Van der Geest is using a printhead which mounts next to the extruder nozzle of an FDM printer. This printhead includes a powder dispensing mechanism and two HP inkjet cartridges. In one cartridge is water, and in the other is used to color the print.

Colorpod works by printing the object in a heap of powder which is laid down on the build plate. Fine layers of PVA powder and sprinkled from a powder dispenser employing a pager motor. At the same time, a spinning roller evens the layers out. The layer height depends on the size of the powder particles, which are usually 0.15mm in diameter. 

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Van der Geest provides software which processes 3D models from the STL and OBJ format into printable G-code. This is then streamed to both the printer and the add-on. To help stabilize the powder, the software even generates support walls around the model. The final object is then finished with hairspray.

The Colorpod DIY kit will set you back $488. The includes $349 for the PCB and $139 for the rest of the kit. This is impressive compared to its professional alternatives which can cost around $50.000 more.

Only time will tell how well this add-on works, but so far van der Geest’s results speak for themselves. Let us know what you think of this add-on in the comments.

(Source: Hackaday)

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